The machine is designed to automatic fill (weighing/volumetric) liquid and viscous dairy products into PET-bottles (hereafter referred to as bottle) and twisting them with plastic caps with guard collar. Metal units and parts of the machine contact with food products are made of corrosion-resistant material permitted by the Russian Agency for Health and Consumer Rights.
The filling continuous operation machine is a monoblock which combines machines for sequential functions (3) of the technological process:
- rinsing
- filling
- capping
The monoblock machine has the following advantages: compactability, exact synchronization of units operation, easy maintenance, possibility to meet the strict hygienic and sanitary norms thanks to closed-space machine.
| Kinematical speed, max, cycles/h | 1500 bottles/h |
| Dose volume, min, l | 0,1 |
| Dose volume, max, l | 2 |
| Bottle height, mm | 125-300 |
| Bottle diameter, mm | 50-100 |
| Cap type | Plastic twist cap with guard collar/twist-off |
| Cap diameter, mm | up to 42 |
| Filling nozzles number, pcs | 6 |
| Hopper volume, l | 25 |
| Power supply | 220±22 V, 50±1 Hz |
| Power consumption, kW | 2 |
| Air pressure, MPa | 0,6±0,05 |
| Machine length, mm | 2500 |
| Machine width, mm | 1500 |
| Machine height, mm | 2900 |
| Machine weight, kg | 1200 |
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- Safety guards
- Unit of container delivery (manual/from pneumatic conveyor)
- Filling by weight
- A set of valves’ injectors for filling of liquid dairy products
- Possible connection to CIP
- Manual flushing of the machine inside safety guards
- System “Pick&place”
- Orienting hopper
The control program has the following parameters:
- No bottle – no flushing
- No bottle – no filling
- No bottle – no capping
- No cap – no capping
- Close chamber
- Close chamber with sterile air feeding (HEPA filter)
- Filling with a strain gauge
- A set of valves’ injectors for filling of dense dairy products
- A set of injectors for automatic flushing of the safety chamber and main units
- A set of injectors for disinfection of the close chamber with disinfectant solution (hydrogen peroxide and peracetic acid)
- Caps UV-treatment unit
- Orienting elevator for caps. It’s used instead of orienting hopper.
