ProFoss | İn-Line Hızlı Süt Analiz Sistemi
| ProFoss™ Gıda ve Yem On-Line Analiz Sistemi |
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ProFoss™ feed milling system is based on NIR high resolution diode array technology, providing non destructive analysis, directly in the process line without bypass. The analyser is housed in a robust cabinet. Results can be fed into your production/SCADA system and/or be presented on a screen in the production area for rapid adjustments of your process. Precise instrument matching enhances method development, minimises implementation efforts and ensures calibration model transferability between analysers.
| Sample | Parameters |
| Feed, Feed Ingredients or Dry Pet Food at various points in the process | Moisture, Protein & Fat |
Streamline your production with High Resolution in-line analysis
Achieve complete control of your feed production with Pro- Foss™ in-line sensor. Follow product composition more closely with a continuous flow of “real time” measurements of main animal feed parameters, such as moisture, protein and fat, us- ing high resolution diode array technology. Installing ProFoss™ after the mixer enables you to validate target parameters and make timely adjustments to meet specified final product quality.
Improve your business with accurate control
Profit opportunities are waiting to be found in your feed pro- duction process. For instance, protein and moisture optimisa- tion, reducing variability and producing closer to target will lead to considerable cost savings and a fast return on investment.
Users of such solutions report a rapid return on investment with a typical payback time of less than twelve months.
Advantages of dairy powder process control include im¬proved yield and profit based on:
- Optimised moisture content
- Run production closer to specified targets
- Consistent product quality
- Higher value products for your customers
- Increased energy efficiency
- Reduced rework
Anyone can use it
With its user-friendly and low maintenance features, ProFoss™ gives your production staff the perfect tool to maintain process control for increased yield and improved consistency. Near infrared, high resolution technology ensures a high level of accuracy that you can rely on day in day out.
ProFoss | İn-Line Hızlı Süt Analiz Sistemi
Anyone in the plant can contribute to process control. Easy- to-use calibration software options such as ISIcal™ allow non-experts to develop or expand existing calibration with automatic sample synchronization. Once calibrations have been made, there is no need for further adjustments.
Quick and simple to implement
The High Resolution technology behind the accuracy of the ProFoss system also has benefits when implementing the sys- tem. Because measurements can be relied on to be the same across individual instruments and are highly stable over time, you can reduce the time and money spent on installation of individual analysers. The standardisation and stability of the solution, as well as the intelligent FOSS calibration tool ISIcal™, makes it fast and easy for non-experts to develop or expand calibrations and transfer them across units.
Stretch your profit zone: Production costs can be decreased and the higher product consistency will increase your competitiveness.
How To Improve Your Production
Process analysis advantages
- Production close to target specifications
- Increased yield
- Less rework and start up variation
- Optimized mass-balance
Parameters
- Protein
- Fat
- Moisture
Primary profit drivers in feed milling are optimised use of costly raw ma- terials, improved product consist- ency and increased yields through optimisation of moisture levels in the final product
Typical analyzer Installation point
- Installation after the mixer to vali- date recipes and adjust mixing rates
- Explosion certified according to IECEx (ATEX)
- Hygiene certified according to USDA
Dedicated sample interface
- Window interface connected di- rectly to the feed transport system
- True in-line – no bypass – no waste
- No moving parts
- No carry over effects between analyses
ProFoss™ – High Resolution NIR technology
ProFoss™ is unique in employing a near infrared-based analysis technology known as High Resolution diode array analysis. The High Resolution technology ensures accuracy and reliability with measurements based on a high density of data points.
- Consistent and uninterrupted analytical accuracy with Dual lamp backup technology
- Integrated intelligent FOSS calibration tool, ISIcal™ enables anyone to develop calibration
- Interface for integration to local control systems enables automatic regulation (OPC, 4-20mA, Profibus etc commu- nication).
Accurate and continuous results
Measurement accuracy is in line with traditional laboratory analysis. However, results are presented continuously rather than a few times per day giving the opportunity for immediate adjustments to production. This together with the dedicated feed sample interface ensures you a total solution optimal for your process.
Robust and low maintenance operation
The ProFoss system keeps on running to ensure high uptime and minimal impact on daily production. Once calibrated, there is no need for constant adjustments caused by drift or other weaknesses. The high stability of the High Resolution technology ensures the same accuracy day in and day out without hidden operational costs.
ProFoss™ streamlines your manufacturing process with:
- High resolution diode array technology for accurate and continuous analysis
- Built-in instrument standardisation for quick and simple implementation
- Dedicated sample interfaces providing accuracy and rapid implementation
- Instant measurement of complete wavelength range for direct measurement of fast moving samples
- Quantitative and qualitative data for better in-line process control
Intelligent calibration tool – ISIcal™
Calibration is done either through WinISI™ or by using the intelligent calibration tool, ISIcal™. ISIcal requires a minimum of user experience. Each time a refer- ence sample is collected from the process, a button is pressed on the analyzer to synchronize the scan with the collected sample. Reference data is added and a calibration is automatically developed (or an existing calibration expanded with the new data). The ISIcal tool automatically optimizes the calibration algorithms by selecting the most reliable model for future use.
